Senior Robotics Engineering

Fanuc. KUKA. Yaskawa. ABB.
One Engineer. Every Platform.

R-30iB Plus. KRC4. DX200. IRC5. Allen-Bradley ControlLogix. Siemens S7. Cognex In-Sight. Keyence. Fanuc RoboGuide.

Programming, commissioning, troubleshooting, training, and uptime recovery. No sales layer. No junior resources. Direct access to 15+ years of production floor experience.

Controller Platforms

Fanuc R-30iB Plus

TP, Karel, iRVision

KUKA KRC4

KRL, WorkVisual

Yaskawa DX200

INFORM III, MotoSim

ABB IRC5

RAPID, RobotStudio

Fanuc RoboGuide

Offline Programming

15+
Years on Production Floors
4
Major OEM Platforms
24hr
Emergency Response*
0
Junior Resources

*After-hours support available. Responses prioritized by severity.

Engineering Services

Execution-critical robotics engineering for manufacturers who cannot afford downtime.

Controller Programming

Fanuc TP/Karel, KUKA KRL, Yaskawa INFORM III, ABB RAPID. Application-specific development for welding, palletizing, material handling, and assembly.

System Commissioning

I/O mapping, safety validation, ControlLogix/S7 integration, DeviceNet/Profinet configuration. Full bring-up through production runoff.

Troubleshooting & Recovery

Fault diagnosis, program corruption recovery, motion error resolution. When your integrator can't figure it out, call us.

Vision Integration

Cognex In-Sight, Keyence CV-X, Fanuc iRVision. 2D/3D guidance, calibration, pattern matching, part location.

Controls & PLC

Allen-Bradley ControlLogix, Siemens S7-1500. Robot-PLC communication, HMI development, safety system validation.

Remote & Onsite Support

VPN-based remote troubleshooting. Onsite day-rates for commissioning and recovery. Retainer agreements for ongoing support.

Robotics Training & Workforce Development

Hands-on operator and maintenance training for Fanuc, KUKA, Yaskawa, and ABB platforms. Reduce integrator dependency. Build internal capability.

Offline Programming (RoboGuide)

Fanuc RoboGuide simulation and offline programming. Develop and validate programs offsite to minimize production disruption during deployment.

Consultations (Remote / Onsite)

Technical consultations for integration planning, system architecture review, cycle time optimization, and commissioning readiness assessment.

Engineering Results

Real interventions. Documented outcomes.

18-Hour Recovery

ABB IRC5 Multi-Robot Line

Failure Event

Catastrophic program corruption across 6 ABB IRC5 controllers during a power event. OEM integrator quoted 2-week recovery timeline. Production at full stop.

Intervention

  • Recovered production programs from controller flash memory
  • Rebuilt I/O and safety circuit configuration
  • Validated all safety interlocks and zone coordination
  • Full production runoff completed

Business Impact

  • Full production restored in 18 hours vs. 2-week quote
  • Avoided estimated $400K+ in extended downtime costs
15% Cycle Reduction

KUKA KRC4 Spot Welding Cell

Failure Event

New KUKA KRC4 welding cell missing cycle time targets by significant margin. Integrator exhausted options after 3 weeks onsite. Line throughput bottleneck.

Intervention

  • Complete motion path rewrite and optimization
  • Weld sequence reordering to minimize air moves
  • Servo parameter tuning for faster acceleration
  • Zone interlock optimization with adjacent cells

Business Impact

  • 15% cycle time reduction achieved
  • Cell now exceeds target by 2 seconds per part
5-Day Integration

Fanuc R-30iB + Cognex Vision

Failure Event

Cognex In-Sight integration stalled for weeks. Robot-vision handshaking failing intermittently. Integrator unable to resolve communication issues.

Intervention

  • Rewired EtherNet/IP communication architecture
  • Rebuilt vision jobs with proper triggering sequence
  • Camera-to-robot coordinate calibration
  • Error handling and recovery logic implementation

Business Impact

  • Vision-guided picking operational in 5 days
  • System running stable in production

Client Feedback

What engineering managers say about working with In Control Robotics.

"Michael diagnosed our Fanuc servo fault in under an hour when our integrator had been chasing it for days. Saved us from what could have been a week of downtime."

Plant Engineering Manager

Tier 1 Automotive Supplier

Michigan

"We needed someone who could work across our mixed fleet of KUKA and ABB cells. Most contractors specialize in one platform. Michael handled both without missing a beat."

Automation Engineer

Aerospace Components Manufacturer

Ohio

"Straight talk, no fluff. Showed up, understood the problem, and fixed it. Exactly what we needed when our line was down."

Maintenance Supervisor

Metal Fabrication Facility

Indiana

Why In Control?

No Junior Resources

Every project handled by a senior engineer with 15+ years of multi-platform experience. No hand-offs to trainees.

Faster Than Integrators

Direct communication. No project managers, sales layers, or approval chains. You talk to the engineer doing the work.

Platform-Agnostic

Fanuc, KUKA, Yaskawa, ABB—we work across all major platforms. The right solution, not just the one we know.

Execution-Focused

We show up, understand the problem, and execute. No lengthy discovery phases or scope creep.

Controller Expertise

Fanuc

R-30iB, R-30iB Plus, R-30iA

TP, Karel, RoboGuide

KUKA

KRC4, KRC5

KRL, WorkVisual

Yaskawa

DX100, DX200, YRC1000

INFORM III

ABB

IRC5, OmniCore

RAPID

Get Started

Two paths: urgent support for production emergencies, or project quotes for planned work.

Business Line

(307) 317-3869

Location

Cheyenne, WY — Travel nationwide

Availability

Mon-Fri: 8AM-6PM MT
Emergency support available*

Line Down?

Production emergency? Call or text the direct line.

Call/Text: (213) 544-0049

After-hours support available for urgent downtime issues. Responses are best-effort and prioritized by severity.

Call Now

Project Inquiry

For planned engineering work. Response within 24 hours.

Prefer to talk first?

Book a 15-minute scoping call

Stop Waiting on Integrators.

Direct access to senior-level robotics engineering. No sales layers. No junior resources.